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Direct Mount Fuel Filler Instructions
Remote Mount Fuel Filler Instructions
Dry Break Dust Cap Instructions
Dry Break Probe O-Ring Change Instructions
Dry breaks allow quick fuel filling with no mess. The male dry break probe connects to a dump can fuel jug and the female dry break receiver installs on the vehicle's fuel filler. When the two couplings mesh together, both valve seals open and close with synchronized timing permitting no fuel leaks. Furthermore, it is no longer necessary to monitor the filling process when the dry break is used in conjunction with the 20-0535 Radium DSV Valve as vented air flow is automatically shut down when full. NOTE: Radium Engineering dry break systems are compatible with other dry breaks of the same size.
Refer to the blog article for more details on fuel cell filling.
20-0496 DRY BREAK, 1.5IN, MALE
Designed to install onto the fill spout of a dump can fuel jug. Anodized aluminum construction with stainless steel hardware featuring a 1.5" OD barb. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Filler Hose Requirement: 1.5"
Mate: 20-0495-V, 20-0504-V, 20-0549-V
20-0495-V DRY BREAK, 1.5IN, FEMALE, DIRECT MOUNT, VENTED
Designed for direct mounting onto a fuel cell. For mating, a 6-bolt flange with a 2.18" PCD bolt circle (as found on the FCST) is required. Includes 20-0549-V Dry Break, 1.5in, Female, Vented as well as an aluminum housing, stainless steel hardware, and a gasket. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Height: 3.43" (Dry Break to Gasket)
Mate: 20-0496 Dry Break, 1.5in, Male
20-0504-V DRY BREAK, 1.5IN, FEMALE, REMOTE MOUNT, VENTED
Designed for remote mounting to an external surface such as a fender. Requires a 77mm (3.03") hole to be fabricated. Includes 20-0549-V Dry Break, 1.5in, Female, Vented as well as a gasket, stainless steel hardware, an aluminum housing and aluminum nut ring. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Filler Hose Requirement: 1.5"
Flange Outer Diameter: 4.75"
Bolt Circle Diameter: 4.25" PCD
Height: 4.08" (Dry Break to Barb)
Mate: 20-0496 Dry Break, 1.5in, Male
20-0549-V DRY BREAK, 1.5IN, FEMALE, VENTED
Threaded specifically to install into a Radium female dry break mount (not included). Anodized aluminum construction with stainless steel hardware and bronze bushings. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Mates to 20-0496 Dry Break, 1.5in, Male
DRY BREAK ACCESSORIES
15-0004 DRY BREAK PROBE COVER
Designed to protect dirt and debris from contaminating the dynamic elements of a 1.5" dry break probe. Because it is manufactured from polyurethane leather, it does not dry out or absorb water making it easy to clean.
The internal elastic band prevents the cover from falling off in high winds. Radium Engineering logo embroidery on 2 sides.
To install, simply spread the cover over the probe like a sock. To uninstall, simply pull the integrated handle upwards.
Mating Parts:
Mates to 20-0496 Dry Break, 1.5in, Male
20-0604 DRY BREAK DUST CAP
Designed to install specifically into a Radium Engineering female dry break. It prevents dirt and debris from falling into the fuel tank during refueling.
The dust cap vents to balance internal fuel tank pressure changes.
Anodized aluminum construction with stainless steel hardware and a tether assembly. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Mating Parts:
1. 20-0495-V Dry Break, 1.5in, Female, Direct Mount, Vented
2. 20-0504-V Dry Break, 1.5in, Female, Remote Mount, Vented
3. 20-0549-V Dry Break, 1.5in, Female, Vented
Remote Mount Fuel Filler Instructions
Dry Break Dust Cap Instructions
Dry Break Probe O-Ring Change Instructions
Dry breaks allow quick fuel filling with no mess. The male dry break probe connects to a dump can fuel jug and the female dry break receiver installs on the vehicle's fuel filler. When the two couplings mesh together, both valve seals open and close with synchronized timing permitting no fuel leaks. Furthermore, it is no longer necessary to monitor the filling process when the dry break is used in conjunction with the 20-0535 Radium DSV Valve as vented air flow is automatically shut down when full. NOTE: Radium Engineering dry break systems are compatible with other dry breaks of the same size.
Refer to the blog article for more details on fuel cell filling.
20-0496 DRY BREAK, 1.5IN, MALE
Designed to install onto the fill spout of a dump can fuel jug. Anodized aluminum construction with stainless steel hardware featuring a 1.5" OD barb. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Filler Hose Requirement: 1.5"
Mate: 20-0495-V, 20-0504-V, 20-0549-V
20-0495-V DRY BREAK, 1.5IN, FEMALE, DIRECT MOUNT, VENTED
Designed for direct mounting onto a fuel cell. For mating, a 6-bolt flange with a 2.18" PCD bolt circle (as found on the FCST) is required. Includes 20-0549-V Dry Break, 1.5in, Female, Vented as well as an aluminum housing, stainless steel hardware, and a gasket. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Height: 3.43" (Dry Break to Gasket)
Mate: 20-0496 Dry Break, 1.5in, Male
20-0504-V DRY BREAK, 1.5IN, FEMALE, REMOTE MOUNT, VENTED
Designed for remote mounting to an external surface such as a fender. Requires a 77mm (3.03") hole to be fabricated. Includes 20-0549-V Dry Break, 1.5in, Female, Vented as well as a gasket, stainless steel hardware, an aluminum housing and aluminum nut ring. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Filler Hose Requirement: 1.5"
Flange Outer Diameter: 4.75"
Bolt Circle Diameter: 4.25" PCD
Height: 4.08" (Dry Break to Barb)
Mate: 20-0496 Dry Break, 1.5in, Male
20-0549-V DRY BREAK, 1.5IN, FEMALE, VENTED
Threaded specifically to install into a Radium female dry break mount (not included). Anodized aluminum construction with stainless steel hardware and bronze bushings. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Specifications:
Mates to 20-0496 Dry Break, 1.5in, Male
DRY BREAK ACCESSORIES
15-0004 DRY BREAK PROBE COVER
Designed to protect dirt and debris from contaminating the dynamic elements of a 1.5" dry break probe. Because it is manufactured from polyurethane leather, it does not dry out or absorb water making it easy to clean.
The internal elastic band prevents the cover from falling off in high winds. Radium Engineering logo embroidery on 2 sides.
To install, simply spread the cover over the probe like a sock. To uninstall, simply pull the integrated handle upwards.
Mating Parts:
Mates to 20-0496 Dry Break, 1.5in, Male
20-0604 DRY BREAK DUST CAP
Designed to install specifically into a Radium Engineering female dry break. It prevents dirt and debris from falling into the fuel tank during refueling.
The dust cap vents to balance internal fuel tank pressure changes.
Anodized aluminum construction with stainless steel hardware and a tether assembly. The components, materials, and seals are compatible with all fuel types (unleaded and leaded gasoline, diesel, AV gas, methanol, ethanol, E15, E85, etc.).
Mating Parts:
1. 20-0495-V Dry Break, 1.5in, Female, Direct Mount, Vented
2. 20-0504-V Dry Break, 1.5in, Female, Remote Mount, Vented
3. 20-0549-V Dry Break, 1.5in, Female, Vented